A customer in the drain pipe industry approached Alpha Coatings to apply a low friction coating on EPDM rubber gaskets to allow for easier assembly of drain pipes. Previously, the customer was applying a grease coating on the gaskets by hand, contributing to higher labor costs and environmental concerns. First we pre-heated the EPDM gaskets and then sprayed them with a clear, low friction Resilon coating. A reciprocating coating process was used for smaller gaskets and a bulk footage coating process for larger gaskets. After curing the gaskets in an oven, we packaged the product in boxes and applied labels indicating the quantity. With a length up to 60" and a width up to 1.5", the gaskets had a coating thickness of .4 to .6 mils, and met tolerances of .2 mils. After performing extensive cure testing and dry film thickness (DFT) testing, we delivered the product to the customer in Hamilton, Ohio.
To learn more about our services, please contact Alpha Coatings or see below for details.
|Product Description||Low Friction Coating of EPDM Gaskets|
|Low Friction Coating Capabilities & Applied/Processes||
Pre-Heat-Prior to Coating
Curing - Cure in Oven
|Package into Boxes with Barcode Labels|
|Equipment Used to Coat Part||Reciprocating coating process for smaller gaskets, bulk footage coating process for larger gaskets.|
|Overall Part Dimensions||
Widths from .75 to 1.5"
|In process testing/inspection performed||Cure testing and DFT (dry film thickness) testing.|
|Industry for Use||Drainage Pipe|
|Delivery Location||Hamilton, Ohio|
|Standards Met||Customer supplied print, 2D CAD Drawing|
|Project Name||Application of Low friction Coating to Gaskets|